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Metcal APR-5000-XLS-ML Advanced Package Rework System with Split Vision

APR-5000-XLS-ML
SKU
METAPR-5000-XLS-ML
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System provides board capability with small board precision. This system performs precise, cost effective rework of the widest range of PCBs and component types, from large boards up to 24.5" x 24.5" (622mm x 622mm) to components down to 0.020" x 0.010" (0.5mm x 0.25mm). 

The flexible APR-5000-XLS System incorporates dual stage pre-heaters and has the thermal capacity and control to execute precise profiles of both large and small PCBs, delivering uniform temperature control horizontally, across the surface of PCBs up to 0.25" (6.35mm) thick, and vertically between the die and ball of the reworked component. 

Motorized X,Y,Z adjustments speed placement and help ensure process repeatability. In addition, motorized Theta axis provides 360º rotation to simplify component orientation. Together, these advanced controls reduce operator fatigue, improve placement accuracy and provide process consistency. 

Featured on the APR-5000-XLS Advanced Package Rework System is an innovative Split Vision System, which allows operators to view the opposite corners of a component, including splitting on rectangular components, with the necessary magnification to make its placement and registration fast and accurate.

Features and Benefits:

  • New dual simultaneously operating subzones provides additional power for faster and safer rework operations.
  • New software enables fast and easy profiling
  • New subzone design speeds up the process while allowing the operating temperatures to remain lower protecting the component and PCB
  • Increased Productivity
  • Precise thermal control across critical assembly regions
  • Reduction of rework cycle time protects the component under rework from thermal damage.
  • Better management of the narrow lead-free process window without reaching excessive peak temperatures that damage components, connectors, other solder joints and the PCB substrate

Product Comprises:

APR-5000-XLS-ML Array Package Rework System with Split Vision, with desktop PC and Monitor

Also Includes:

  • VNZ-12 Vacuum Pick-Up Nozzle 12mm O/D
  • VNZ-19 Vacuum Pick-Up Nozzle 19mm O/D
  • VNZ-08 Vacuum Pick-Up Nozzle 8mm O/D
  • VNZ-05 Vacuum Pick-Up Nozzle 5mm O/D
  • VNZ-03 Vacuum Pick-Up Nozzle 3mm O/D (2.39mm/.094" internal & 3.17mm/.128" external)
  • VNZ-01 Vacuum Pick-Up Nozzle 1mm O/D (.76mm/.03" internal & 1.56mm/.06" external)
  • FSS-APR PCB Support Finger Short (8 included)
  • FSL-APR PCB Spring Support Finger Long (4 included with APR-5000, 8 with APR-5000-XLS/XL)
  • UBS-APR-XL Under Board Support \
  • APR-TC5 Color Fine Gauge Thermocouples (includes 5)
  • 19782 Adjustable BGA Centering Nest
  • 20987 Adjustable CSP Centering Nest
  • 20534 Squeegee Blade Holder for Printing
  • SOFT-APR-5000-XL Installation Software

APR-XL-PHNK Pre-Heater Nozzle Kit includes:

  •  Software, Pre-heater nozzle 50mm, Pre-heater nozzle 45mm, Pre-heater nozzle 35mm, Pre-heater nozzle, base  Tools Tools for Calibration & Adjustment
  • Cables Power, Communication & Video Cables
Input Voltage:  
APR-5000-XLS/-XL: 208-240 VAC, 50/60 Hz, 25 Amp Single Phase
Power Consumption:  
System Total : 5100 W
Pre-Heater : 2800 W
Inner Zone : 1400 W
Outer Zone : 2800 W 
Reflow Heater : 550 W
Temperature Control Type : Closed-Loop Control (RTD Sensors)
Maximum Source Temperature:  
Reflow Head : 400 °C (842 °F)
Pre-Heater : 350 °C (662 °F)
Airflow:  
Control : Pre-Set to 8,16 & 24 l/min
Supply : Self-Contained Pump
Optional Nitrogen Input : Standard Feature (requires 65psi or 4.6 bar)
Component Handling:  
Maximum Size : 2.16" x 2.16"* (55mm x 55mm) 1.6" x 1.6"** (40mm x 40mm)
Minimum Size : 0.020" x 0.010" (0.51 mm x 0.25mm)
Maximum Weight : 55g (1.94oz) or 84g (3oz) with VNZ-19
PCB Handling Capability:  
Maximum Size : 24.5" x 24.5" (622mm x 622mm)
Rework Area Head Adjustment Aligned inner : 22.5" x 24.5" (572mm x 622mm) 17.5" x 17.5" (445mm x 445mm)
Maximum Thickness : 0.25 "(6mm)
Vision:  
Maximum Field of View : 2.2" x 2.2" (55mm x 55mm)
Split Field (APR-5000-XLS) : Corner crossover on large component
System Warranty : 1 Year (Excluding Consumables)
Agency Approvals : CE, cTUVus, GS

 

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